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SYSTEM ONE
Multi-Purpose Confectionery Maker
: The multi-purpose confectionery maker “System-One” is a depositing and forming machine that includes a compact main unit and three work heads.
Most confectioneries can be formed and finished in just three processes or less.
The heads are easily mounted and cleaned by operators of all strength levels.
The auto baking tray feeder automatically feeds baking trays to the conveyor, so operators need only to supply dough, cream and other materials to the heads, and remove the finished baking trays.
A fully automatic line can also be configured by automating the material supply and baking tray feed.
This revolutionary system allows even unskilled operators to perform flexible production in a compact space.

Speedy product switchover using simple operations
1. Select the work head type and mount it on the head drive unit.
2. Select the appropriate baking tray for the product.
3. Select the layout from among the preset programs.
  • Supplier : MASDAC (Japan)
    Food : Confectionery
    Process : Preparation > Form/Mold/Mould
FEATURES
  1. Simple switchover enables flexible support of various applications.
  2. Full automation from baking tray feed to forming and finishing.
  3. Easy-to-use front operation panel.
  4. Conveyor.
  5. Easy-to-read display.
  6. Compact body enables easy installation anywhere.
  7. The ideal main unit for confectionery lines.
  8. A wide variety of baking trays.
  9. A wide variety of accessory devices and tips.
  10. Various confectioneries can be formed and finished at a rate of: 2,000 pcs per hour.
    (May differ according to the configuration)
  11. The baking tray size is standardized to A4 size (200x300mm).
VIDEO
SPECIFICATIONS

Main Unit Specifications

Machine dimensions W2126mm x D1005mm x H1480mm
Production capability 2000 pcs/hours (max.)
Power supply 3-phase, 200V, 3.5kW
Weight 540kg
Number of work heads 3 stations
Pitch between heads 330.2mm
Baking tray dimensions 210mm x 300mm
Maximum number of patterns 32 patterns
Main unit Main drive motor 3-phase, 200V, 0.2kW x 3 (servomotor)
Conveyor X axis motor : 0.4kW (servomotor)
Y axis motor : 0.75kW (servomotor)
Air consumption 80 liter/min (0.5Mpa)


Head specifications

Piston type depositor (W2-02)

Hopper capacity 6 litter
Deposited amount 15 to 46 cc
Piston diameter 35mmφ
Weight 8.5kg
Heat press unit (W2-03)  
Heat press temperature From room temperature to 70℃
Press head Replaceable
Shapes  Round (max. 70 mmφ), boat shaped, rectangular, etc.

Heat press unit (W2-03)

Heat press temperature From room temperature to 70℃
Press head Replaceable
Shapes  Round (max. 70 mmφ), boat shaped, rectangular, etc.

Cup dispenser unit (W2-07)

Maximum cup diameter φ70mm (cup upper diameter)
Blower capacity 0.75kW (externally installed)
Air consumption 20 liter/min
Cup stacker height 272mm


Various System-one Devices

Depositing

  • Head : Piston depositor
    The piston and valve type depositor divides dough, cream and other materials into fixed quantities.
  • Parts : Nozzles
    Straight nozzle, rotating nozzle with wire cutter, and double-deposit nozzle. A variety of other special nozzles are also available for different applications.

Tart forming

  • Head : Heat press unit
    This is used to from tartlets.
  • Parts : Heat press parts
    Various heat press heads can be mounted on the heat press unit according to the application.

Cup dispensing

  • Head : Cup dispenser unit
    This device separates and supplies glassine and aluminum baking cups one at a time.
  • Parts : Cupstackers / Vacuum heads
    Various types are available to match different cup shapes.


Devices to Increase Work Efficiency

Baking tray feeder

  • Automatic baking tray feed and stop
  • This device automatically feeds baking trays one at a time onto the conveyor. When the number of remaining baking trays reaches a certain level, operation stops automatically.

Wire cutter

  • Cookie dough and other hard dough
  • Used together with a piston type depositor, this device cuts firm dough or otherwise difficult to cut dough using piano wire.

Rotating nozzle (intermittent type, continuous type)

  • Decoration finishing, etc.
  • Used together with a piston depositor, this device deposits material while rotating the nozle.

Jam depositor

  • Depositing dough and fillings at the same time, etc.
  • Used together with a piston depositor, this device deposits two different materials (e.g. dough and jam) at the same time.
 

Baking Tray Types

All baking tray are standardized to 210 mm x 300 mm.
Various configurataions are abailable.

Flat baking tray

Various types available: Teflon coated, plated, stainless steel, etc.

Tart baking tray

Various shapes available

Hemispherical mold baking tray

Stainless steel baking tray with hemispherical molds suitable for filled manju (filled buns), etc.

Cup holder baking tray

Stainless steel baking tray that holds plastic cups for soft mooncakes, etc.

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1970,1971,1972 Moo1, Sukhumvit Soi 74, Samrong Nuea,
Muang Samutprakarn, Samutprakarn, 10270 Thailand
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